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Interior barn door construction & installation

Steps

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Step 1

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Saw timber to the lengths required for the door and door-frame layers.

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Step 2

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Sand all timber pieces with 80 grit, and finish with 120 grit.

 

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Step 3

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Glue the vertical planks of the door together and securely clamp for 24 hours.

 

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Step 4

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Glue the frame to the top of the vertical plans and securely clamp for 24 hours.

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Step 5

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Drill pilot holes, then screws through both layers to secure the frame to the door.

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Step 6

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Sand both sides of the assembeled door with 120 grit.

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Step 7

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Stain/varnish both sides of the door.

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Step 8

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Affix the door hardware brackets to the top of the door (to be hung on the rail), and the handle on the door.

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Step 9

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Install the barn door hardware above the doorway.

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Step 10

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Hang the door on the rail, and enjoy! 😎

View my highlights reel of the whole process here.

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JacobZ
Bunnings Team Member
Bunnings Team Member

Re: Interior barn door construction & installation

Hi @DIY_Babe,

 

Welcome to the Bunnings Workshop community, and what a way to introduce yourself.

 

You should be incredibly proud of yourself to take on and produce such a high-quality door with some basic tools and a bit of elbow grease. I'm a huge fan of black hardware contrasted against timber, so this ticks a lot of my style boxes and might I add that the cutout for your fur babies is a fantastic solution that provides easy access while still giving the privacy that you require.

 

I hope to see more projects from you in the future if this is the standard you've set for your first.

 

Jacob

JoeAzza
Kind of a Big Deal

Re: Interior barn door construction & installation

Hi @DIY_Babe , just read your barn door project and watched your reel, looks great, I love the cat access, good idea., reminds me of a woodworkers rule, measure twice, cut once.

JoeAzza_1-1712753894246.jpeg

 

Looking forward to see your future projects.

Dave-1
Community Megastar

Re: Interior barn door construction & installation

Afternoon @DIY_Babe 

Thats a good looking door and must say I love the timber backing tothe supporting rail. It gives it class and an aged feel.

 

Dave

RobP
News and Features Writer
News and Features Writer

Re: Interior barn door construction & installation

Hi @DIY_Babe this is an amazing looking door and I really like the entrance for your furbabies! Such a clever addition. I saw you'd created an Instagram reel. Would you be able to send the pictures from that so that we can add them to your project. I think members would love to have a go at creating this door and I'm sure they'd love to use those pictures as extra help. 

 

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DIY_Babe
Growing in Experience

Re: Interior barn door construction & installation

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EricL
Bunnings Team Member
Bunnings Team Member

Re: Interior barn door construction & installation

Hello @DIY_Babe 

 

Thank you for sharing those extra assembly photos. I'm sure our members will find it very useful. I would also like to add that the pet entrance is a fantastic idea.

 

Eric

 

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RobP
News and Features Writer
News and Features Writer

Re: Interior barn door construction & installation

Hi @DIY_Babe thanks so much for sharing those extra pictures - I love seeing how projects come together!

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