The Bunnings Workshop community can help with your home improvement projects.
Hi
Can someone explain what I’m doing wrong - my circular and drop saws aren’t giving clean cuts? Thanks!
Hi @Will01
Here are some tips to ensure you will get a much cleaner edge:
1. Have the material face down. All saw blades cut from the underside up, causing the timber to splinter. And position the materials so the start of the cut is the face of the board. This is so any breakout splintering is the unseen side.
2. Ensure the saw blade is in good condition.
3. Use a 40 toothed blade or greater. The more teeth the finer the cut. I have a spare one I swap out just for making cuts like this.
4. Adjust the depth of the circular saw blade so that the highest point is about 5mm past the thickness of the material. This will maximise the amount of teeth in the material at any one time. Plus less friction. Your mitre saw already is setup this way.
5. Take your time with the cut, never push the saw.
Following these steps even with the blade you have will produce a cleaner cut.
Regards Nailbag
Gi @Will01
Is that melmine chip board you are cutting? Looks like it.
As @Noyade is refering to to teeth per inch . The more teeth usually smaller teeth more finer the cut and some saw blades ment for ripping (timber length ways and some cross cut. Bunnings have Ultra finish circular saw blades, Trade series usually multipurpose. I buy multi material blades for various tasks, then there is low tooth counts for table saws and usually ripping saws cutting down the grain.
1 Cut with a saw blade with more teeth designed for panel. Use sharp (new blade) ( I use my old saw blades for demolishing work like cutting up pallets for fire wood.)
1.5 Do set saw blade depth to the thickness of the material plus 5mm max.
2- Try cutting the material from the back this will cause less splintering.
-3 Place a masking tape over the white material to help it stop splintering and cut from the back.
4 Technique cut with a steady pace let the saw blade find its pace by using modest pressure on the saw. Forcing the blade though is bad like using an axe.
5 Footing good footing and position will help cut in one action not have to stop and start creating a bump (mismatched cut line) in your cut possibly.
8 Cant hurt to silicone spray your blade periodically easy of passing through wood
9 Plan your cut each time,
10 try keep your head/eyes over the top of the saw to allow accurate cutting using saws visual guides.
11 It maybe helpful to blow or suction saw dust off the job cut to enable you to see the line you have drawn. A hidden line while cutting is a recipe for disaster.
Hope this helps.
Hi @Will01,
Thank you for your question about getting cleaner cuts with your circular and mitre saws.
The brains trust in @Noyade, @Nailbag and @Jewelleryrescue have already provided fantastic advice that I can't really add to.
The main thing is to make sure you have a sharp blade with lots of teeth such as this Diablo 165mm 60T Ultra Finish Circular Saw Blade for your circular saw and this Diablo 254mm 90T Ultimate Flawless Finish Circular Saw Blade for your mitre saw.
Other than this, make sure you set your depth of cut just beyond the thickness of the workpiece, apply tape to the cut and take it nice and slow.
Let me know how you go and if you have further questions, don't hesitate to reach out.
Jacob
Workshop is a friendly place to learn, get ideas and find inspiration for your home improvement projects
We would love to help with your project.
Join the Bunnings Workshop community today to ask questions and get advice.