Cutting a base end panel

[MaryBird]

We are using kitchen cabinets to create office storage. Due to the particular requirements, we need to cut the end panel that will go on a base cabinet. The end panel is in white gloss. Any advice on how to cut this without leaving a blemish?

Thanks in advance

Mary

[EricL]

Hello @MaryBird 

Welcome to the Bunnings Workshop community. It's sensational to have you join us, and thanks for sharing your question about cutting a base end panel.

If you are using a Kaboodle base end panel in gloss white, please note that cutting it could cause the vacum laminated sheet to peel and tear off. If you still wish to proceed, I suggest putting masking tape on the cutting line to prevent the laminate from chipping and lifting. Make sure that the side that will be seen from the outside is facing towards the bottom. Quite often the blade damages the finish on the top as it is being hit by the cutting edge of the blade. 

Once the panel has been cut and the laminate starts to lift off the surface, I suggest using Selleys 500ml Kwik Grip Horizontal Contact Adhesive between the laminate and MDF board. Please make sure to allow the adhesive to cure before you install the panel. My only other suggestion is to use a high-count fine-tooth blade on your saw for a clean cut.

Let me call on our experienced members @Dave-1 and @Nailbag for their recommendations.

If you need further assistance, please let us know.

Eric

[Dave-1]

Good Evening @MaryBird 

I havnt cut a Kaboodle high gloss panel but have cut a grey ex work laminated bookcase panel. I used my makita drop saw (still with the standard blade that it came with so not sure of the tooth count) but just took my time sliding the blade through the material. I actually faced the cut with timber trim and 40mm bullet head nails. There was no spintering of the laminate (thought there could be) 

Only suggstion id add would be to but down some painters tape strips along the cut so the surface isnt scratched by chance. For the Part that you are going to trim off, why not do I shorter trim first to get a feel for the cutting? Costs nothing and may give you an idea if there is an issue.

Dave